The engines are assembled at our dedicated state-of-the-art Engines and Generators Plant, consisting of two facilities for testing and assembly.
2-cylinder Cooper Engines' assembly line
- Fully automated
- A capacity of assembling more than 18,000 engines per year
- Precision auto-manufacturing
- Online leak testing facility
3/4/6 Cylinder Cooper Engines' assembly line
- Semi-automated line
- A capacity of assembling more than 9,000 engines per year
- Clean room assembly for precision component assembly like injectors
The testing facility consists of engine testbeds which are designed to test the compliance of the assembled engine with its ratings, performance and capacity (load). There are 3 testbeds for 2 -cylinder Cooper Engines and 2 testbeds for 3/4/6 Cylinder Cooper Engines. In the 5-mode test, generators are tested for speed, power, fuel consumption, engine temperature and pressure, blowby and exhaust. In the 8-mode test, the variable speed of engines in tractors and other heavy-duty engines are checked. And, the 13-mode test is carried out for automotive (variable speed engine).
Horiba Testing Facility
Cooper Corp also has an in-house emission testing facility. This has been installed by Horiba Japan at an investment of INR 4 Crore. This testbed has been commissioned for testing the swirl movement and emission levels of all the bigger engines (3/4/6 Cylinder Cooper Engines)
There are also Cold Testing and Hot Testing testbeds commissioned to test all the engines.